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Precision Glass Material

Sapphire Optical Material

Sapphire Optical Material supplied and processed by ANTGLASS for harsh-environment windows, uv/nir optics, sensors, watch/industrial covers. Compare source-l…

Engineering result: Use Sapphire Optical Material data, supply form and processing requirements to specify a manufacturable optical or technical component.

01 — Engineering Overview

Technical Content and Specifications

ANTGLASS supplies and processes Sapphire Optical Material for optical, electronic, laboratory and industrial components made to customer drawings.

Material Overview

Sapphire Al2O3: Single-crystal aluminum oxide. The material system is described as Single-crystal aluminum oxide. Selection begins with the exact grade, wavelength or optical function, thermal and chemical environment, starting form, finished geometry and inspection method. The material record is kept separate from the finished-part drawing so that grade data and manufacturing requirements remain traceable.

Applications associated with this material include Harsh-environment windows, UV/NIR optics, sensors, watch/industrial covers. ANTGLASS uses the approved material and drawing to manufacture blanks and finished parts rather than treating a published material property as a universal component guarantee.

Published Technical Properties

The values below are taken from the V4R2R2 source-linked material dataset. Conditions such as wavelength, temperature, thickness and orientation remain part of the value and should not be removed during comparison.

PropertyPublished reference
Material typeSingle-crystal aluminum oxide
TransmissionAbout 0.15-5.5 um, grade and thickness dependent
Density3.97-3.98 g/cm3
Thermal expansionAnisotropic, about 5-7 x 10^-6/K
HardnessKnoop about 2000
Thermal conductivityAbout 35 W/mK at room temperature
Chemical resistanceGrade-specific; use manufacturer chemical-resistance data
Starting formWindows, domes, discs, tubes and substrates

Available Forms and Custom Processing

Common starting and finished forms include Windows, domes, discs, tubes and substrates, Cut blanks, Windows and plates, Discs, rings or wafers, Drawing-based finished components. Actual source size and thickness are matched to the order, while the finished component is controlled by the drawing.

  • Drawing and material-grade review
  • Blank preparation and geometry planning
  • Material-specific diamond cutting and controlled grinding
  • Optical polishing, coating preparation and clean packaging

ANTGLASS can manufacture related products including Infrared Optical Windows, Laser Windows, Sensor & Machine Vision Glass Windows. Projects that need material selection, prototype validation, optical performance or harsh-environment review can also use the related solutions: Optical, Sensor & Machine Vision Glass, Glass Material Selection & Substitution.

Design Rules for a Manufacturable RFQ

  • Define the wavelength band, crystal orientation where relevant, coating and environmental exposure.
  • Dimension critical surfaces, edges, holes, slots and datums separately on the drawing.
  • Identify optical, sealing, bonding, coated and cosmetic zones before quotation.
  • Match inspection methods to the functional tolerance and surface requirement.
  • State prototype and production quantities together with cleaning and packaging needs.

Quality Risks and Inspection

Specialty optical materials can be soft, brittle, anisotropic, moisture-sensitive or temperature-sensitive. Use a material-specific machining, coating, cleaning and mounting design.

  • Material identity and source documentation
  • Dimensions, thickness and feature position
  • Clear aperture, scratch-dig or cosmetic zone and transmitted-light inspection
  • Edge chips, cracks and surface condition
  • Cleaning, orientation and protective packaging

Applications and Product Connections

  • Harsh-environment windows
  • UV/NIR optics
  • sensors
  • watch/industrial covers

Material Comparison and Alternatives

Compare Sapphire Optical Material with Fused silica for UV-visible, sapphire for harsh windows, chalcogenide glass for molded IR optics.. Substitution should preserve the functional wavelength, refractive or spectral behavior, thermal expansion, temperature range, chemical durability, mechanical behavior, starting form and component cost.

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Frequently Asked Questions About Sapphire Optical Material

What are the key properties of Sapphire Optical Material?

Sapphire Optical Material is selected from grade-specific optical, thermal, mechanical and chemical data. Published references include Material type: Single-crystal aluminum oxide; Transmission: About 0.15-5.5 um, grade and thickness dependent; Density: 3.97-3.98 g/cm3; Thermal expansion: Anisotropic, about 5-7 x 10^-6/K. The finished component must also meet the drawing, surface and inspection requirements.

Can ANTGLASS supply and process sapphire optical material in custom sizes?

Yes. ANTGLASS supplies and processes Sapphire Optical Material as Windows, domes, discs, tubes and substrates, Cut blanks, Windows and plates, Discs, rings or wafers, Drawing-based finished components, subject to the selected starting form and drawing. We cut, machine, drill, grind, lap, polish, clean and inspect the material as required for the component.

Which products can be made from Sapphire Optical Material?

Typical product connections include Infrared Optical Windows, Laser Windows, Sensor & Machine Vision Glass Windows. The exact product form, dimensions, edge condition, optical zone and packaging are defined by the customer drawing and application.

How is Sapphire Optical Material machined and inspected?

The route is selected from material behavior, thickness, geometry and surface requirements. Inspection covers material identity, dimensions, edges and the functional surface; optical or substrate projects can add clear-aperture, flatness, TTV, surface-quality or spectral checks.

What materials should be compared with Sapphire Optical Material?

Common comparison directions include Fused silica for UV-visible, sapphire for harsh windows, chalcogenide glass for molded IR optics.. Compare the exact grades by wavelength, refractive index or transmission, CTE, temperature, chemical resistance, durability, starting form and total component cost.

Request a Material and Drawing Review

Provide the exact grade or target properties, drawing, dimensions, critical surfaces, operating conditions, quantity and inspection requirements. ANTGLASS will review the material, starting form and process route together.

  • Exact material grade or target properties
  • Drawing, dimensions, thickness and critical tolerances
  • Wavelength, temperature, chemical and mechanical environment
  • Surface quality, flatness, TTV, coating or sealing requirements
  • Prototype and production quantities
  • Inspection, cleaning, traceability and packaging requirements